Plastisart takes up the challenge: bending of cellular polycarbonate never before seen Tailor-made innovation and technical boldness at the service of architectural façades

A technical dead end turned opportunity

When the entire market sees a project as impossible, Plastisart sees potential. That’s exactly what happened when a client from the cladding and insulation sector approached us with an unusual request: to bend cellular polycarbonate sheets to a specific radius for on-site installation.

The need was clear, but the solution seemed out of reach. Despite extensive research, no supplier could deliver curved sheets without compromising the material’s properties. This technical challenge, unprecedented in the field, immediately mobilised the Plastisart team.

A test-driven, results-oriented approach

Curious, precise, and relentlessly solution-focused, we welcomed this project as an opportunity to push the limits of thermoforming applied to cellular polycarbonate. Within a few days, our team launched a series of tests using materials supplied by the client.

Thanks to our expertise in plastic transformation and a deep understanding of this honeycomb polymer’s thermal behaviour, we developed a custom bending technique. The result: perfectly curved parts, fully compliant with the specifications, and ready to be delivered to site.

A curved façade: a first on the market

This technical feat did more than solve a production issue. It opened up new creative possibilities for architects and engineers alike. By enabling the precise bending of cellular polycarbonate, Plastisart delivers a unique solution that combines aesthetics with technical performance.

The custom-curved panels can now be installed within the planned schedule, ensuring smooth site progress and flawless implementation. This responsiveness has reinforced the client’s confidence and positioned Plastisart as a key player in bringing ambitious projects to life.

When commitment meets excellence

This project is a perfect reflection of Plastisart’s DNA: advancing technical boundaries, providing reliable support, and delivering the kind of responsiveness that truly sets us apart. Where others stop, we experiment.

With this latest achievement, Plastisart once again proves its ability to turn technical roadblocks into innovation drivers. A curved cellular polycarbonate façade? It’s now possible — and it carries the Plastisart signature.